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N3 troubleshooting guide Troubleshooting Guide Stud welding unit N As of Troubleshooting Guide Stud Welding Unit N Nelson Bolzenschwei? -Technik GmbH Co KG Flurstr - Gevelsberg CTroubleshooting Guide Stud welding unit N As of TABLE OF CONTENTS General Inf

Troubleshooting Guide Stud welding unit N As of Troubleshooting Guide Stud Welding Unit N Nelson Bolzenschwei? -Technik GmbH Co KG Flurstr - Gevelsberg CTroubleshooting Guide Stud welding unit N As of TABLE OF CONTENTS General Information System Components N Power Unit Functions N Power Unit Components Inverter Engine Micro Processor Power Unit Control Card FSE Feeder Control Card HMI Control Card FSE Feeder Functions System Architecture Wrong Stud Error Feeding Problem Studs builds up on the side walls of FSE Chuck Problem Referenz Methode Push Test Push Test Isolation Tube No Contact Error No Arc Contact Light Always On Arc Voltage Lost Weld Cycle interrupted Safety Circuit Error Low Current NIO Error in Process Monitor NIO ARC Voltage Error in Gun Head Movement Head not retracted Position Current Level error Can Bus Error Components Fuse Problems Fuse in Feeder is blown V Fuse F F F in N power supply board are blown Fuse F F F in N power supply board are blown Fuse F in N power supply board is blown Fuse F in N power supply board is blown Fuse F in N power supply board is blown F in Inverter Module Error Messages Error Classes Error List Internal Errors Feeder Nelson Bolzenschwei? -Technik GmbH Co KG Flurstr - Gevelsberg CTroubleshooting Guide Stud welding unit N As of Hardware Errors Code x - x F Code x Line contactor OFF Code x Protective grid open Code x Switch protective grid Code x Temperature too high Code x Phase under voltage Code x Power supply unit error Code x SPI-bus Code x Battery undervoltage Code x D Protective circuit relay Code x E Short-circuit overload Code x F No voltage supply System Errors Code x - x F Code x System Reset Code x Fast ram Code x Low power ram Code x Dual port ram Code x Dual port ram init Code x Dual port ram Watchdog Code x No con ?guration data Code x Sytem IRQ error Code x No communication with user panel Code x A Inverter card Code x B Bus address Code x C No EEProm data Parameter Errors Code x - F Code x No welding program Code x Data pool welding programs full Code x Write error con ?guration data Welding Cycle Errors Code x - x F Code x NIO weld Code x No contact Code x Current threshold Code x Arc voltage lost Code x No arc Code x Welding cycle interrupted Code x Synchronisation error Code x Welding process active Code x Welding process error Code x Timeout welding process Code x A No measured values Code x B Plunge obstruction Code x C Protective gas failure Code x D Simulation Nelson Bolzenschwei? -Technik GmbH Co KG Flurstr - Gevelsberg CTroubleshooting Guide Stud welding unit N As of Infeed Errors Code x - x F Code x No R-position Code x No V-position Code x Timeout infeed Code x Infeed error Code x A Angular position NIO Welding